ZBJ-OC12 Ultrasonic Open Cam Paper Cup Machine

Configuration

Model	ZBJ-OC12 Ultrasonic
Rated Speed	70~80 PCS/minute, 7oz stable 80pcs/minute Speed affected by cup size, paper quality & thickness
Paper Cup Size	3~16 oz
Raw Material	One-side or Two side PE coated paper
Suitable paper weight	180~350 gsm
Power Source	50Hz, (380V 3-phase, 50Hz), (Better use 380V 3-phase) * if User power different? Please INFO US IN ADVANCE
Total Power	10KW
Working Power	4.5kW
Total Weight	2100KG
Pack Size (LWH)	2250 x 1230 x 1950 mm
Working Air Source	Air pressure:0.4Mpa; Air Out-put:0.6m³/minute User should BUY Air Compressor
Pack Size (LWH)	2300 x 1600 x 2000 mm
Working Air Source	Air pressure:0.4Mpa; Air Out-put:0.6m³/minute User should BUY Air Compressor
Cup Side Welding	Ultrasonic
Cup Bottom Heating	Hot Air (Need Air compressor supply air) Or Self Hot Air (blower hot air)
Cup Bottom Knurling	Heater Knurling (if use single PE coated paper) Cool Device (circle water), for double PE coated paper

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Introdution

Adopt Open Cam(8-divide) for the dividing moving, compare with index gear box, easy maintenance, stable and reliable, easy replace broken parts.
Main mechanism and movement control by quality gears, which is more efficient than chain and axis.
Only ONE main turntable, more efficient and reliable.
Bottom disk straight punched and send to the cup body , less wastage and precision.
Robot straight lift the cup body to main mold.
Servo motor control the bottom disk, precision and reliable.
Working power only 3.5KW, save power cost.
Automatic Oil Lubrication system, long life time.
All procedure sensor detect (sensors control all steps), Less wastage & fault, Reliable.
HMI & PLC Program computer control, easy operate, fault auto-stop and easy solution.
Quality electronic parts, bearing, material, machine life long.
With cup stacker/collector, one worker can run 2~3 sets machines.

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Product Parameters
Factory
Cooperative Partener

Description

ZBJ-OC12 Open Cam Paper Cup Machine improved on our hot sale ZBJ-X12 model machine,

Absorb the High speed machine and medium speed machine advantage, more reliable and durable, competitive price.

Open cam instead of index gear box to divide the steps, Compare with index gear box: Open cam Advantage: Can be see by sight, Easy maintenance, Easy oil, Easy replace bearing if have problem. Shortage: opened, if drop objects or tools maybe damage the cam and bearing. Oil and clean is important.

PLC and program control the machine, Intelligent program control all steps, Easy operate and control, Any fault auto stop and indicate, With advanced Encoder drive, keep machine more efficient, reliable.

Quality Gears and axis keep the machine stable and reliable

Sensors:

Sensor 1, Cup fan shot sensor (fan short alarm)

Sensor 3, Ultrasonic work sensor, Cup fan pass, sensor 2 work, sensor 3 approach Then ultrasonic work

Sensor 4, Cup body sealing sensor No sealing, alarm and stop

Sensor 5, Cup body transfer sensor Only detect cup body on mold, bottom feed and punch

Sensor 6, bottom disc punch sensor, No bottom, Stop Sensor 5 work, Bottom feed and disc punched

Sensor 7 Cup bottom pull sensor, Bottom reel feed short, auto pull.

Sensor 8 Cup drop sensor Cup drop in knurling, curling furnace, stop

Sensor 9 Cup pass sensor If cup do not discharge from mold, pass over, stop.

Sensor 10 Cup Blow Out Sensor No discharge, pass bay, Stop.

Sensor 11 Machine position sensor Control the motor stop position.

Sensor 12 count sensor, Counter sensor on collector/stacker, (if no need collector, no counter sensor).

Parts of the machine:

Fan cool the cup body (after ultrasonic sealing)

Long distance paper feeding, guide the paper to right position

Remote Controller More easy on adjustment

Bottom directly feed to cup cone, Easy control and more precession

Air gun, Blow the paper edge, rust, Help to clean the machine

Bottom edge cut knife, Cut bottom edge to pieces

Motor： 6 motors

Bottom Feed Servo motor (one cup one bottom)

Bottom edge transfer belt motor Transfer the edge cut pieces out

1, Robot transfer the cup cone to mold. 2, Cup collector (can change to blower to stacker) 3, Bottom punch disk straight to cup cone body

Automatic Oil Lubrication

Automatic oil lubricate, keep the moving parts (bearing, axix, cam, chain) more long life time.

And reduce the noise, machine running more stable and reliable.

Oil: use 40#~50# machine oil (hydraulic oil), about 20~35 liter (cover the pump).

Quality electronic box

Sample:

After Sales Service

We offer a 12 months warranty. During the warranty period, we provide free replacement of damaged parts due to quality problems. All failures/breaking caused by improper operation of the buyer and/or normal abrasion are not within the warranty.
Spare Parts: Each machine has its standard spare parts (see list).
Manual, Video, to help operate machine, Questions response within 48 hours (except holiday).
The buyer come to learn how to operate machine, how to adjust, how to change parts. It is free. (buyer should pay for his cost of ticket, hotel, food, etc).
The seller agrees to dispatch technician for installation & training, the cost covered by the buyer. Technician cost includes: round tickets, accommodation (hotel, food), an allowance of USD100 a day.

Factory

Cooperative Partener

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Related Product

Poland SanLin Machinery Co., Ltd. is a professional manufacturer of mechanical equipment. The company has strong independent research and development capabilities, and through the standard, refined quality management system, strict quality inspection, the whole process of SPC management, to ensure the high standard of each component.

Our Service

Perfect quality, continuous innovation, quality service, honest customers “are the main purpose of SanLin , because of this, SanLin has a strong growth. In line with the concept of excellence, we have strict control from material selection to manufacturing and after-sales service.

We warmly welcome friends at home and abroad to discuss cooperation.